Eziliqela eziqhelekileyoirobhothi yoshishinoiimpazamo zihlalutywa kwaye zichongiwe ngokweenkcukacha, kwaye izisombululo ezihambelanayo zibonelelwa kwisiphoso ngasinye, kujoliswe ekuboneleleni abasebenzi bolondolozo kunye neenjineli ngesikhokelo esibanzi nesisebenzayo sokusombulula ezi ngxaki ngokufanelekileyo nangokukhuselekileyo.
ICANDELO 1 Intshayelelo
Iirobhothi zemizi-mvelisodlala indima ebalulekileyo kwimveliso yanamhlanje. Abagcini nje ukuphucula ukusebenza kakuhle kwemveliso, kodwa baphucula ukulawulwa kunye nokuchaneka kweenkqubo zokuvelisa. Nangona kunjalo, ngokusetyenziswa ngokubanzi kwezi zixhobo zintsonkothileyo kushishino, iimpazamo ezinxulumeneyo kunye neengxaki zokulondolozwa ziye zavela ngakumbi. Ngokuhlalutya imizekelo emininzi yeempazamo zerobhothi kwishishini, sinokucombulula ngokupheleleyo kwaye siqonde iingxaki eziqhelekileyo kulo mmandla. Uhlalutyo lomzekelo wesiphoso lulandelayo lubandakanya imiba ephambili elandelayo: i-hardware kunye nedatha yokuthembeka kwemiba, ukusebenza ngokungaqhelekanga kweerobhothi ekusebenzeni, ukuzinza kweenjini kunye namacandelo okuqhuba, ukuchaneka kokuqaliswa kwenkqubo kunye nokucwangciswa, kunye nokusebenza kweerobhothi kwiindawo ezahlukeneyo zokusebenza. Ngohlalutyo oluneenkcukacha kunye nokusetyenzwa kwamatyala athile aqhelekileyo, izisombululo zinikezelwa kubavelisi kunye nabasebenzi abafanelekileyo beentlobo ezahlukeneyo zeerobhothi zolondolozo esele zikhona ukubanceda baphucule ubomi benkonzo obuyinyani kunye nokhuseleko lwezixhobo. Kwangaxeshanye, impazamo kunye nesizathu sayo ichongiwe kuzo zonke ii-angles, eziqokelela ngokuyimfuneko ezinye iireferensi eziluncedo kwezinye iimeko ezifanayo. Nokuba kukwindawo yangoku yerobhothi yeshishini okanye kwikamva elinophuhliso olusempilweni, ukwahlulwa kwempazamo kunye nokulandelwa komthombo kunye nokusetyenzwa okuthembekileyo zezona zinto zibaluleke kakhulu ekufukameni kwetekhnoloji entsha kunye noqeqesho lwemveliso ehlakaniphile.
ICANDELO 2 Imizekelo yeempazamo
2.1 I-Alam ye-Overspeed Alarm Kweyona nkqubo yokuvelisa, irobhothi ye-industrial ine-alam ye-overspeed alarm, eyachaphazela kakhulu imveliso. Emva kohlalutyo oluneenkcukacha lwempazamo, ingxaki yasonjululwa. Oku kulandelayo sintshayelelo yokuxilongwa kwayo ngempazamo kunye nenkqubo yokucubungula. I-robot iya kukhupha ngokuzenzekelayo i-alamu ye-overspeed kwaye ivale ngexesha lokwenziwa komsebenzi. I-alam yesantya esiphezulu inokubangelwa luhlengahlengiso lweparamitha yesoftware, inkqubo yolawulo kunye nesivamvo.
1) Ubumbeko lwesoftware kunye nokuxilongwa kwenkqubo. Ngena kwinkqubo yokulawula kwaye ujonge isantya kunye neeparamitha zokukhawuleza. Qalisa inkqubo yokuzivavanya yenkqubo yokuxilonga ihardware enokwenzeka okanye iimpazamo zesoftware. Ukusebenza kwenkqubo kunye neeparamitha zokukhawulezisa zamiselwa kwaye zalinganiswa, kwaye akukho ziphazamiso.
2) Ukuhlolwa kwenzwa kunye nokulinganisa. Jonga isantya kunye neendawo zoluvo ezifakwe kwirobhothi. Sebenzisa izixhobo eziqhelekileyo ukulinganisa abenzi boluvo. Phinda uqalise umsebenzi ukujonga ukuba isilumkiso sesantya esiphezulu sisenzeka na. Isiphumo: Isivamvo sesantya sibonise impazamo encinci yokufunda. Emva kokulungiswa kwakhona, ingxaki isekho.
3) Ukutshintshwa kwenzwa kunye novavanyo olubanzi. Faka isivamvo sesantya esitsha. Emva kokutshintsha inzwa, yenza uvavanyo lwenkqubo ebanzi kunye nokulinganisa iparameter kwakhona. Qhuba iindidi ezininzi zemisebenzi ukuqinisekisa ukuba irobhothi ibuyele kwesiqhelo. Isiphumo: Emva kokuba i-sensor yesantya esitsha ifakiwe kwaye ilinganiswe, isilumkiso se-overspeed asizange sivele kwakhona.
4) Isiphelo kunye nesisombululo. Ukudibanisa iindlela ezininzi zokuxilongwa kweempazamo, esona sizathu siphambili se-overspeed phenomenon yale robhothi yezoshishino kukungaphumeleli kwe-sensor ye-speed sensor, ngoko ke kuyimfuneko ukubuyisela kunye nokulungelelanisa inzwa entsha yesantya[.
2.2 Ingxolo engaqhelekanga Irobhothi inengxaki yokungaphumeleli kwengxolo ngexesha lokusebenza, nto leyo ekhokelela ekuncipheni kobuchule bemveliso kwindawo yokusebenzela yasefektri.
1) Ukuhlolwa kwangaphambili. Isigwebo sokuqala sisenokuba kukunxitywa koomatshini okanye ukungabikho kokuthambisa. Misa irobhothi kwaye uqhube uhlolo oluneenkcukacha lwamalungu oomatshini (njengamajoyinti, iigiya kunye neebheringi). Hambisa ingalo yerobhothi ngesandla ukuva ukuba kukho ukuguga okanye ukukhuhlana. Isiphumo: Onke amalungu kunye neegiya ziqhelekile kwaye ukuthambisa kwanele. Ngoko ke, le nto ayinakwenzeka.
I-2) Ukuhlola okungakumbi: ukuphazamiseka kwangaphandle okanye i-debris. Jonga indawo engqonge irobhothi kunye nendlela yokuhamba ngokweenkcukacha ukuze ubone ukuba kukho naziphi na izinto zangaphandle okanye inkunkuma. Hlanza kwaye ucoce zonke iindawo zerobhothi. Emva kokuhlolwa kunye nokucoca, akukho bungqina bomthombo obufunyenweyo, kwaye izinto ezingaphandle zazingabandakanywa.
I-3) Ukuhlolwa kwakhona: Umthwalo ongalinganiyo okanye ukulayisha ngaphezulu. Jonga useto lomthwalo wengalo yerobhothi kunye nezixhobo. Thelekisa umthwalo wangempela kunye nomthwalo ocetyiswayo kwinkcazo yerobhothi. Qhuba iinkqubo ezininzi zovavanyo lomthwalo ukujonga ukuba kukho izandi ezingaqhelekanga. Iziphumo: Ngethuba leprogram yokuvavanya umthwalo, isandi esingaqhelekanga sasinzima kakhulu, ngakumbi phantsi komthwalo ophezulu.
4) Isiphelo kunye nesisombululo. Ngovavanyo olucacileyo lwendawo kunye nohlalutyo, umbhali ukholelwa ukuba esona sizathu sesandi esingaqhelekanga serobhothi ayilingani okanye umthwalo ogqithisileyo. Isisombululo: Lungisa kwakhona imisebenzi yomsebenzi ukuqinisekisa ukuba umthwalo usasazwa ngokulinganayo. Lungisa izicwangciso zeparameter yale ingalo yerobhothi kunye nesixhobo sokulungelelanisa umthwalo wangempela. Phinda uvavanye isistim ukuze uqinisekise ukuba ingxaki isonjululwe. Iindlela zobugcisa ezingentla zisombulule ingxaki yesandi esingaqhelekanga serobhothi, kwaye izixhobo zinokufakwa kwimveliso ngokuqhelekileyo.
2.3 I-alam yobushushu obuphezulu bemoto Irobhothi iya kwenza i-alamu ngexesha lovavanyo. Isizathu se-alarm kukuba i-motor ishushu kakhulu. Le meko inokuba yimpazamo kwaye inokuchaphazela ukusebenza ngokukhuselekileyo kunye nokusetyenziswa kwerobhothi.
1) Ukuhlolwa kwangaphambili: Inkqubo yokupholisa yerobhothi motor. Ukuqwalasela ukuba ingxaki kukuba ubushushu bemoto buphezulu kakhulu, sigxile ekujongeni inkqubo yokupholisa yemoto. Amanyathelo okusebenza: Misa irobhothi, jonga ukuba fan yokupholisa imoto isebenza ngokwesiqhelo, kwaye ujonge ukuba itshaneli yokupholisa ivaliwe. Isiphumo: Ifeni yokupholisa yemoto kunye nejelo lokupholisa ziqhelekile, kwaye ingxaki yesixokelelwano sokupholisa ikhutshiwe.
2) Khangela ngakumbi umzimba wemoto kunye nomqhubi. Iingxaki ngemoto okanye umqhubi wayo ngokwawo unokuba yimbangela yobushushu obuphezulu. Amanyathelo okusebenza: Jonga ukuba intambo yoqhagamshelo lwemoto yonakele okanye ikhululekile, jonga ubushushu bomphezulu wemoto, kwaye usebenzise i-oscilloscope ukujonga imveliso yangoku kunye nevoltage ephumayo ngumqhubi wemoto. Isiphumo: Kwafunyaniswa ukuba imveliso yamaza yangoku ngumqhubi wemoto yayingazinzanga.
3) Isiphelo kunye nesisombululo. Emva koluhlu lwamanyathelo okuxilonga, sinqume unobangela wobushushu obuphezulu bemoto yerobhothi. Isisombululo: Faka enye indawo okanye ulungise umqhubi wemoto ongazinzanga. Emva kokutshintshwa okanye ukulungiswa, phinda uvavanye inkqubo ukuze uqinisekise ukuba ingxaki isonjululwe. Emva kokutshintshwa kunye novavanyo, irobhothi iphinde yaqala ukusebenza ngokuqhelekileyo kwaye akukho alarm yobushushu obungaphezulu kwemoto.
2.4 I-alarm yokuxilonga ingxaki yokuqaliswa kwempazamo Xa i-robot ye-industrial iqala kwakhona kwaye iqalise, iimpazamo ezininzi ze-alarm zenzeka, kwaye ukuxilongwa kwempazamo kuyafuneka ukufumana unobangela wempazamo.
1) Khangela uphawu lokhuseleko lwangaphandle. Kuqale kurhanelwa ukuba inxulumene nophawu lokhuseleko lwangaphandle olungaqhelekanga. Ngenisa imowudi “yokufaka ukusebenza” ukubona ukuba kukho ingxaki kwisekethe yokhuseleko lwangaphandle lwerobhothi. I-robot isebenza kwimodi "kwindlela", kodwa umqhubi akakwazi ukususa isibane esilumkiso, ukuphelisa ingxaki yokulahleka komqondiso wokhuseleko.
2) Isoftware kunye nomqhubi wokukhangela. Jonga ukuba isoftware yolawulo yerobhothi ihlaziyiwe okanye ilahlekile iifayile. Jonga bonke abaqhubi, kuquka iimoto kunye nabaqhubi boluvo. Kufunyaniswa ukuba isoftware kunye nabaqhubi zonke zihlaziyiwe kwaye akukho zifayile zilahlekileyo, ngoko kumiselwe ukuba oku akuyongxaki.
3) Qinisekisa ukuba impazamo ivela kwinkqubo yokulawula yerobhothi. Khetha Faka ukusebenza → Inkonzo yasemva kwentengiso → Beka kwimowudi yokusebenza kwimenyu ephambili yependant yokufundisa. Jonga ulwazi lwe-alam kwakhona. Vula amandla erobhothi. Ekubeni umsebenzi awuzange ubuyele kwisiqhelo, kunokumiselwa ukuba i-robot ngokwayo inephutha.
4) Ikhebula kunye nekhonkco lokujonga. Jonga zonke iintambo kunye nezihlanganisi eziqhagamshelwe kwirobhothi. Qinisekisa ukuba akukho monakalo okanye ukukhululeka. Zonke iintambo kunye nezihlanganisi zilungile, kwaye impazamo ayikho apha.
5) Khangela ibhodi yeCCU. Ngokutsho kwe-alarm prompt, fumana i-SYS-X48 interface kwibhodi yeCCU. Jonga ukukhanya kwebhodi yeCCU. Kwafunyaniswa ukuba ukukhanya kwebhodi ye-CCU kuboniswe ngokungaqhelekanga, kwaye kwagqitywa ukuba ibhodi ye-CCU yonakaliswe. 6) Isiphelo kunye nesisombululo. Emva kwamanyathelo ama-5 angentla, kwafunyaniswa ukuba ingxaki ikwibhodi yeCCU. Isisombululo yayikukutshintsha ibhodi yeCCU eyonakeleyo. Emva kokuba ibhodi yeCCU ithathelwe indawo, le nkqubo yerobhothi ingasetyenziswa ngokuqhelekileyo, kwaye i-alarm yephutha yokuqala yaphakanyiswa.
2.5 I-Revolution counter ilahleko yedatha Emva kokuba isixhobo sivuliwe, umqhubi werobhothi ubonise “SMB serial port measurement board ibhetri ilahlekileyo, idata revolution counter data ilahlekile” kwaye ayikwazanga ukusebenzisa pendant yokufundisa. Imiba yabantu efana neempazamo zokusebenza okanye ukuphazamiseka kwabantu zidla ngokuba ngunobangela wokungaphumeleli kwenkqubo entsonkothileyo.
1) Unxibelelwano ngaphambi kokuhlalutya iphutha. Buza ukuba ingaba isixokelelwano serobhothi sele silungisiwe mva nje, ingaba abanye abasebenzi abalungisayo okanye abaqhubi batshintshwe, kwaye ingaba imisebenzi engaqhelekanga kunye nolungiso lwenziwe na.
2) Khangela iirekhodi zokusebenza kwenkqubo kunye neelogi ukufumana nayiphi na imisebenzi engahambelani nemo yokusebenza eqhelekileyo. Akukho zimpazamo zicacileyo zokusebenza okanye ukuphazamiseka kwabantu okufunyenweyo.
3) Ibhodi yesekethe okanye ukungaphumeleli kwe-hardware. Uhlalutyo lwesizathu: Ngenxa yokuba ibandakanya "ibhodi yokulinganisa i-serial port ye-SMB", oku kudla ngokuhambelana ngokuthe ngqo kwisekethe ye-hardware. Susa umbane kwaye ulandele zonke iinkqubo zokhuseleko. Vula ikhabhinethi yolawulo lwerobhothi kwaye ujonge ibhodi yomlinganiselo we-SMB yeserial port kunye nezinye iisekethe ezinxulumeneyo. Sebenzisa isixhobo sokuvavanya ukujonga uqhagamshelwano lwesekethe kunye nokuthembeka. Jonga umonakalo obonakalayo emzimbeni, njengokutshisa, ukwaphuka okanye ezinye izinto ezingaqhelekanga. Emva kokuhlolwa okucacileyo, ibhodi yesekethe kunye ne-hardware ehambelana nayo ibonakala iyinto eqhelekileyo, ngaphandle komonakalo obonakalayo obonakalayo okanye iingxaki zokuxhuma. Inokwenzeka yebhodi yesekethe okanye ukungaphumeleli kwe-hardware iphantsi.
4) Ingxaki yebhetri yogcino. Ekubeni le miba mibini ingasentla ibonakala iqhelekile, qwalasela ezinye izinto ezinokwenzeka. I-pendant yokufundisa ikhankanya ngokucacileyo ukuba "ibhetri egciniweyo ilahlekile", nto leyo ibe yingqwalasela elandelayo. Fumana indawo ethile yebhetri yogcino kwikhabhinethi yolawulo okanye irobhothi. Jonga amandla ebhetri. Jonga ukuba ujongano lwebhetri kunye noqhagamshelwano lukhuselekile. Kwafunyaniswa ukuba i-voltage yebhetri egciniweyo yayisezantsi kakhulu kunenqanaba eliqhelekileyo, kwaye kwakungekho phantse amandla aseleyo. Ukusilela kusenokwenzeka kubangelwe kukusilela kwebhetri egcinwayo.
5) Isisombululo. Thenga ibhetri entsha yohlobo olufanayo kunye neenkcukacha njengebhetri yoqobo kwaye ubeke endaweni yayo ngokwemiyalelo yomenzi. Emva kokutshintsha ibhetri, yenza inkqubo yokuqalisa kunye nokulinganisa ngokwemiyalelo yomenzi ukubuyisela idatha elahlekileyo okanye eyonakeleyo. Emva kokutshintsha ibhetri kunye nokuqalisa, yenza uvavanyo olubanzi lwenkqubo ukuqinisekisa ukuba ingxaki isonjululwe.
I-6) Emva kohlalutyo olucacileyo kunye nokuhlolwa, iimpazamo zokusebenza ezikrokrelwayo ekuqaleni kunye nebhodi yesekethe okanye ukungaphumeleli kwe-hardware kwagqitywa, kwaye ekugqibeleni kwagqitywa ukuba ingxaki ibangelwa ibhetri engaphumelelanga. Ngokutshintsha ibhetri yogcino kunye nokuvuselela kunye nokulinganisa inkqubo, irobhothi iphinde yaqalisa ukusebenza okuqhelekileyo.
ICANDELO 3 Iingcebiso zoLondolozo lweMihla yonke
Ukugcinwa kwemihla ngemihla kuyisitshixo sokuqinisekisa ukusebenza okuzinzile kweerobhothi zoshishino, kwaye ezi ngongoma zilandelayo kufuneka zifezekiswe. (1) Ukucocwa rhoqo kunye nokuthambisa Rhoqo jonga amacandelo aphambili erobhothi yoshishino, susa uthuli kunye nezinto zangaphandle, kunye ne-lubricate ukuqinisekisa ukusebenza okuqhelekileyo kwamacandelo.
(2) I-Sensor Calibration Rhoqo ulungelelanisa i-robot sensors ukuqinisekisa ukuba bafumana ngokuchanekileyo kunye nedatha yempendulo ukuqinisekisa ukuhamba kunye nokusebenza okuchanekileyo.
(3) Qwalasela iibholithi zokuqinisa kunye neziqhagamshelo Khangela ukuba iibholithi zerobhothi kunye neziqhagamshelo zikhululekile kwaye uziqinise kwangethuba ukuphepha ukungcangcazela komatshini kunye nokungazinzi.
(4) Ukuhlolwa kwekhebula Rhoqo jonga intambo yokunxiba, ukuqhekeka okanye ukuqhawuka konxibelelwano ukuze uqinisekise ukuzinza komqondiso kunye nokuhanjiswa kwamandla.
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ICANDELO 4 Isiphelo
Ukuze kuxilongwe kwaye kufumaneke iziphene, iimpazamo eziqhelekileyo zeerobhothi zamashishini zahlulwe zibe ziimpazamo zehardware, iimpazamo zesoftware kunye neentlobo zeempazamo eziqhelekileyo zeerobhothi. Iimpazamo eziqhelekileyo zenxalenye nganye yerobhothi yoshishino kunye nezisombululo kunye nezilumkiso zishwankathelwa. Ngokusebenzisa isishwankathelo esicacileyo sokuhlela, sinokuziqonda ngcono ezona mpazamo zixhaphakileyo kwiirobhothi zamashishini okwangoku, ukuze sikwazi ukuxilonga ngokukhawuleza kwaye sifumane unobangela wempazamo xa kusenzeka impazamo, kwaye siyigcine ngcono. Ngophuhliso lweshishini olusingise kwi-automation kunye nobukrelekrele, iirobhothi zamashishini ziya kuba zibaluleke ngakumbi nangakumbi. Ukufunda kunye nokushwankathela kubaluleke kakhulu ekuphuculeni ngokuqhubekayo isakhono kunye nesantya sokusombulula ingxaki ukuziqhelanisa nokutshintsha kwemekobume. Ndiyathemba ukuba eli nqaku liza kuba nentsingiselo ethile yesalathiso kubasebenzi abafanelekileyo kwicandelo leerobhothi zamashishini, ukuze kukhuthazwe uphuhliso lweerobhothi zeshishini kunye nokusebenzela ngcono ishishini lemveliso.
Ixesha lokuposa: Nov-29-2024
